Automated Alloy Conversion

The Retronix Alloy Conversion Process is a fully automated system designed to convert the alloy on electronic devices. This process is particularly beneficial in the high-reliability electronics industry, where there is no room for error.

The process involves several steps:

  • The automated vacuum tool transports the device from the carrier tray.
  • Each side of the device is fluxed, in sequence.
  • The device is pre-heated and temperature checked.
  • Each side is dipped in the dynamic solder wave.
  • The device is returned to the carrier tray.
  • The devices are cleaned, re-baked, vacuum packed with moisture sensitivity desiccant.

How does it benefit electronic OEM's and their EMS partners?

High Reliability: The process ensures that devices are not exposed to excessive heat and time meeting the high reliability standards of the GEIA-STD-0006. This is crucial in Defence, Aerospace, Medical, and Oil & Gas industries.

Mitigation of Tin Whiskers: Since the ban on Pb (Lead Alloy), manufacturers of high-reliability electronics have been working on many strategies to prevent tin whiskers. The Retronix process ensures a full bill of material conversion to tin/lead alloy. Now including small capacitors, and resistors, mitigating tin whisker issues.

Conversion Flexibility: The process can convert alloy on devices, from Pb to Pb Free and vice versa. It can introduce Sn or use SAC305 and more. The process is automated, consistent, and precise.

Improved Solderability: The process can refresh the alloy and return components to as good as new condition. This is particularly beneficial when components have been in storage and may have suffered from oxidation.

Supply Chain Stability: By providing a secondary source of components, Retronix also mitigates supply chain disruptions.

Contact Us For More Information

Retronix is AS9100D certified, ensuring the highest quality standards in the aerospace industry. Trust us to handle your alloy conversion needs with precision and care.